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ROTARY LIMIT SWITCH FOR ELECTRIC CYLINDEr ACTUATORS
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Electric Cylinder Rotary Limit Switch PDF

Every motorized Electric Cylinder must be controlled so that power to the motor is turned off and the brake engaged before the limits of mechanical travel are reached.

The ActionJac™ rotary limit switch senses extension shaft rotation and provides switch contact closures that can be used to control motors.

This sturdy, durable assembly is available with two or four circuits or two circuits and a potentiometer. Each circuit has a separate rotating cam that actuates a high quality switch. The switch actuation may be individually and infinitely adjusted anywhere within the travel of the cylinder.

These assemblies contain gear reducers with ratios that vary according to the model and travel of the jack. Nook selects ratios that result in maximum cam rotation for best accuracy, repeatability and minimum hysteresis. In most cases, with full travel of the actuator, the cam will rotate 3/8 to 7/8 of a revolution to actuate a switch. In the event that the cam continues to rotate, the switch returns to its original state after approximately 25° of rotation, with no damage to the limit switch assembly.

A 2-circuit switch assembly is useful for limiting the maximum and minimum extension. A 4-circuit assembly gives the possibility of additional signals for other user purposes. The potentiometer version is used to provide an analog signal for sensing cylinder position.

Single Pole Double Throw (SPDT) switches are standard and Double Pole Double Throw (DPDT) switches are optional. These assemblies are dust protected and meet NEMA 4 and 5 standards for oil and water tightness.

An ActionJac™ Rotary Limit Switch assembly is mounted to the extension shaft side of the ActionJac™ Worm Gear Screw Cylinder opposite the motor. A rotary limit switch is available for ActionJac™ Electric Cylinder Series DD-25 and RAD-25 and larger. Most cylinder models have close and extended mounts for the switches to provide clearance around the switch housing. See the charts below for dimensions.

Switches are factory installed to assure proper assembly in the correct orientation for the specified mounting position. CAUTION: Limit switches are not adjusted at the factory. Switches must be set after installation. CAUTION: Limit switches are not adjusted at the factory. Switches should be set during installation.

CIRCUITS DIMENSIONS
A B C D E F
2 Circuit 2.46 5.25 6.24 7.62 3/4-NPT 3.25
4 Circuit or
2 Circuit
with
Potentiometer
2.46 5.25 8.24 9.62 1-NPT 3.88
MODEL DIM H
Close
Mount
DIM H
Ext.
Mount
DD & RAD 25 2.75 3.56
DD & RAD 30 2.75 3.56
DD & RAD 50 3.56 4.56
DD & RAD 100 3.38 5.56
DD & RAD 200 4.41 5.81
ROTARY LIMIT SWITCH POSITIONS
ELECTRICAL RATINGS AND WIRE DIAGRAMS

SWITCHES:
DC Current — 115 Volts
SPDT, .50 amps
DPDT, .80 amps

AC Current — 115 Volts
SPDT, 15 amps
DPDT, 10 amps

10-TURN POTENTIOMETER:
0-500 OHM, 2 Watt

NOTE: While the 10-turn potentiometer is rated for 0-500 Ohms, as implemented in the rotary limit switch assembly, it can not and should not operate over its full range. Minimum and maximum resistance values can not be known until the unit is installed and final travel limit adjustments have been made, therefore, the device connected to the potentiometer should include provisions for trimming to compensate for these values.

HOW TO ORDER ROTARY LIMIT SWITCH:
Limit Switches may be ordered using the Reference Number System.

SPECIFY:

  • Limit Switch code (see table below)
  • Mounting Position (1 through 8 see above)
  • SPDT or DPDT

EXAMPLE: RAD-10086-HD / 103-1 / 2CA-4E / CC / 24.5 / S

Examples of rotary limit switch designations:
2CA-4C = Rotary Limit Switch, 2-circuit, SPDT, position 4, close mount
4CE-1E = Rotary Limit Switch, 4-circuit, DPDT, position 1, extended mount
PTA-8C = Rotary Limit Switch with potentiometer, 2 SPDT’s, position 8, close mount

CODE NUMBER OF
CIRCUITS
SWITCH
TYPE
POTENTIOMETER
2CA 2 SPDT NO
2CC 2 DPDT NO
4CA 4 SPDT NO
4CE 4 DPDT NO
PTA 2 SPDT YES
PTC 2 DPDT YES

IMPORTANT: These designation numbers are not complete part numbers. These assemblies contain gear reducers with ratios that vary according to the model and travel of the jack. If you are ordering a replacement switch assembly, complete information on the cylinder is required.

 

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